Exibindo 17–26 de 26 resultados
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REDEFINING THE LIMITS OF WELDING
As a joining process for industrial thermoplastics, the ultrasonic method is very well proven in practice. Particularly in the production of mass- produced parts, the process offers definite advantage over previous methods such as for instance high strength, clean weld seams, fast processing time, extremely low rejection rates and low energy consumption. In addition,this technique can be used successfully for riveting, forming, stacking as well as embedding of metal parts into thermoplastic materials.
Each ultrasonic welding installation comprises the following main components:
- Electronic ultrasonic Generator
- Transducer,booster and sonotrode
- Pneumatic Press and Control Unit
The Generator is the heart of every ultrasonic welding system, its function being to supply the transducer with an alternating current of a given ultrasonic frequency. This is then converted by the transducer into mechanical / ultrasonic vibrations which are finally transmitted via, the booster and sonotrode to the item being welded.
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For applications where high throughputs and / or high qualities of finish have to be achieved by fine cleaning in multistage aqueous immersion cleaning processes the Mega 86W cleaning system offers a wide variety of possibilities.
On account of the various processes and features available the Mega 86W cleaning system is used for mass-produced bulk items just as successfully as for fine cleaning of injection system parts or medical components.
Equipment and process
- Multi-stage washing and rinsing process with hot-air drying
- Area-coverage cleaning due to immersion cleaning process
- Parts baskets can be rotated, oscillated, raised and lowered in order to support the cleaning and drying effect
- Automatic parts basket lid placement
- All stainless steel pipework
- Waste water-free operation due to integrated treatment unit AQUACLEAN
- Throughput can be increased with extra rotation frames
- Conveyor unit is driven by maintenancefree servo motors
- Custom programming of process sequences
- Error diagnosis via plain text display on operator control panel
- Closed system housing with large sliding doors for optimum access
- Automatic conveyor
Optional extras
- Extra rinsing baths
- Filtration units
- Injection flood washing Ultrasonic unit Vacuum drying Deionisation system for rinse water treatment Settling tank Diaphragm filtration for additional bath treatment Automatic dosing unit
Advantages
- Waste water-free during operation
- Maximum bath life due to continuous treatment
- Minimum energy input due to heat recovery
- Minimum volume of waste for disposal due to concentration of residues
- Low consumption of cleaning media
- Flexible adaptation to throughput and cleaning quality
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We Ensure Continuity in Conductivity ROOPTELSONIC offers high power/high precision equipment for wire splicing and linear welding process. Our Rotary Ultrasonic Welding Head is available for continuous assembly operations which has been a revolution in the solar thermal Industry. Ultrasonic metal welding is appropriate for the assembly of similar and dissimilar non-ferrous metals.
The primary advantage of this welding technique is that it provides exceptionally short welding times, no filler metals requirements, very low electrical contact resistance and helium-tight welds. Surfaces that are suitable for this type of welding are limited to small areas and restricted to points, line or circular weld patterns.
We Ensure Continuity in Conductivity ROOPTELSONIC offers high power/high precision equipment for wire splicing and linear welding process. Our Rotary Ultrasonic Welding Head is available for continuous assembly operations which has been a revolution in the solar thermal Industry.
Ultrasonic metal welding is appropriate for the assembly of similar and dissimilar non-ferrous metals.
The primary advantage of this welding technique is that it provides exceptionally short welding times, no filler metals requirements, very low electrical contact resistance and helium-tight welds. Surfaces that are suitable for this type of welding are limited to small areas and restricted to points, line or circular weld patterns.
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The solvent washer for minial space
The compact solution that takes up minimal space. Being highly powerful cleaning media non-halogenated hydro- carbons allow safe and economical use of solvents for removing oil, grease and swarf between or after production processes. Both small facilities with comparatively low production capacities and large-scale plants with decentralised cleaning stations benefit from the sophisticated process technology of the Minio 85C cleaning system.
Many different programme variants with immersion processes, vapour degreasing and vacuum drying ensure ideal conditions to meet the requirements expected of modern manufacturing processes in terms of quality and functionality. This small system with an appropriate size of basket is always supplied with double filtration (flood tank – work chamber and workchamber – flood tank).
Equipment and process
- Cleaning and drying process in a closed work chamber
- Second flood tank for fine cleaning
- Circulation filtration with high-power injection flood washing
- Manual work chamber loading at the front
- Manual door lock on the work chamber
- Multiple monitoring of safety-relevant temperatures and pressures in the tanks
- Rotation and swivel movements of the parts baskets to support the cleaning and drying effect
- Continuous solvent treatment by vacuum distillation
- Siemens S7 control system for customised programming of the processes
- Error diagnosis with plain text display on the control panel
- Minimisation of energy input due to heat recovery
- Amply sized maintenance and cleaning openings in the tanks
- Closed equipment housing with maintenance doors for optimum access
- 8 washing programmes
Optional extras
- Ultrasonics unit
- Modem
- Visualization
Advantages
- Sophisticated, redundant safety equipment for the use hydrocarbons
- Cooling water-free operation due to air-cooled condensers
- Water cooling possible
- Vacuum distillation for optimum solvent treatment
- Double filtration
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Nós temos transformado o PENEIRAMENTO
- Com nosso equipamento de peneiramento ultrassônico de alta tecnologia, transformamos os procedimentos de peneiramento convencionais. Não só o processo de peneiramento pode ser radicalmente acelerado (até 30 vezes), também a qualidade da malha e sua vida útil podem ser aumentadas. Além disso, você melhora seu rendimento e a qualidade de seus produtos.
- Além do método convencional, a tecnologia de peneiramento suportada por ultrassom “SONOSCREEN” transmite uniformemente como movimento oscilante, na faixa de mícrons, sobre a superfície da tela, reduzindo o atrito entre a malha da peneira e o material a granel. Isso aprimora o rendimento e a qualidade de sua peneira vibratória atual, peneira ou peneira.
- Nosso revolucionário sistema de peneiramento ultrassônico de pó pode ser aplicado à sua peneira ou peneira elétrica vibratória existente para eliminar o bloqueio ou peneiramento da malha de arame ao peneirar produtos em pó, como metais em pó, cerâmica, revestimentos em pó, produtos farmacêuticos ou aditivos alimentares.
- Dependendo da estrutura da partícula, essa redução pode resultar em um aumento significativo no volume de produção. O entupimento da tela também é reduzido devido ao efeito de limpeza que o movimento oscilatório tem na malha da peneira. Um processo de produção eficiente e consistente é garantido, ao mesmo tempo que reduz ao mínimo os custos de manutenção relacionados. O “SONOSCREEN” pode ser aplicado em aplicações de peneiramento úmido e seco.
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Processamento mais rápido
Dentro do domínio do processamento de líquidos ultrassônicos, uma ampla variedade de processos químicos e físicos pode ser influenciada por nosso equipamento ultrassônico de última geração.
Numerosos processos químicos e físicos podem ser realizados, como a ruptura de células, preparação de emulsões e dispersões, homogeneização de líquidos, aceleração de várias reações químicas, atomização, desgaseificação de líquidos e a extração de várias substâncias de fontes orgânicas. Além disso, o equipamento é ideal para atividades de desenvolvimento na área de pesquisa sono-química.
Processos importantes podem ser otimizados com ultrassom. Principalmente em processos químicos, o uso de maiores vibrações garante maior eficiência, resultando em workflows mais rápidos, maior produtividade e redução de custos operacionais.
- PROCESSADORES DE LABORATÓRIO ULTRASSÔNICO.
- PROCESSADORES INDUSTRIAIS ULTRASSÔNICOS DE ALTA POTÊNCIA.
- PRODUÇÃO ULTRASSÔNICA DE BIO-DIESEL
- ÁREAS DE APLICAÇÃO
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Spin Welding Machine- A Total Solution For All Your Circular Thermo Plastics Assembly Spin Welding as the name implies, is a friction welding technique to join thermoplastic parts. It is essential the parts to be joined or atleast their joint areas must be circular for this method of joining to be used. A shallow Machining groove (tongue & groove) is desirable to index the two parts and to provide a uniform bearing surface.
With one part held stationary, either vertically or Horizontally, in a special fixture, the other is rotated at 100-4000 rpm with enough pressure applied to keep the parts in contact with each other. The heat generated in friction is used to bring the surfaces to a sealing temperature. When sufficient melt is obtained, the spinning stops and the pressure is increased to distribute the melt and also to squeeze out excessive melt, completing the general process.
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The demand for industrial cleaning has been ever increasing as highly cleaned components are in-dispensable for various production units. This is not only to create conditions for trouble free manufacturing but also decides the quality and service life of the product. Which cleaning should be applied for demand will depend on various aspects: type of component, material, surface quality, type of contamination and required cleanliness. Ultrasonics can remove all kinds of dirt and other particles such as grinding and polishing residue, as well as oil, grease. Its scope of application ranges from cleaning the movement of a watch to overhauling the engines of a Jumbo jet.
Features of RTUL Industrial Cleaner
- Ultrasonic and heat insulation.
- Sloped floor for complete emptying.
- Edged work area prevents liquid from dropping down.
- Beveled cover guides water condensation back to the tank.
- Protection against dry running for ultrasound and heating.
- Ultrasonic generator is integrated.
- Temperature regulation.
- Timer for ultrasonic activity.
- Contents of 50, 70, 110, 170, 250 liters.
- Working frequencies 25, 40 kHz. Tank, cover, sheathing and drainage tap made of stainless steel.
- Overflow edge with connection (set watertight).
- We also manufacture Industrial ultrasonic cleaners with filtration capability.
| DETAILS |
MODEL
IT-120 |
MODEL
IT-280 |
MODEL
IT-360 |
MODEL
IT-500 |
| TANK CAPACITY |
12LTRS. |
28 LTRS. |
36 LTRS. |
50 LTRS. |
| TANK SIZE (mm) |
280x220x
200mm |
485x275x
200mm |
500x360x
250mm |
550x475x
275mm |
| OVERFLOW |
@ 250mm |
@ 300mm |
@ 350mm |
@ 425mm |
| TANK MATERIAL & THICKNESS |
SS 304 – 2mm |
SS 304 – 2mm |
SS 304 – 2mm |
SS 304 – 2mm |
| ULTRASONIC POWER (Avg/PP) |
300W |
600W |
750W |
1500W |
| BONDED TRANSDUCER |
4 |
8 |
15 |
20 |
| FREQUENCY (KHz) |
20/30/
40KHZ |
20/30/
40KHZ |
20/30/
40KHZ |
20/30/
40KHZ |
| HEATER |
2KW |
3KW |
4KW |
5KW |
| TEMPERATURE CONTROL VARIABLE |
PROVIDED |
PROVIDED |
PROVIDED |
PROVIDED |
| TIMER VARIABLE |
PROVIDED |
PROVIDED |
PROVIDED |
PROVIDED |
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The success of a large cleaning system depends mainly on Ultrasonic Generators and Transducers. We offer efficient ECO-Generators. Due to their compact design they require less space and are usable in a raw environment. This is allowed by an indirect cooling which ensures that the cooling air does not get in contact with the electronic components.
The generators all-purpose housing allows the application as a table top version in 19” switch boards or DIN-rails. The ECO’s power spectrum includes 750 W to 1500 W for tube resonators and immersing transducers
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O sistema de limpeza Universal 81W é um sistema de baixo custo e alta eficiência que, devido ao seu design modular, pode ser usado em uma ampla gama de aplicações na limpeza de peças.
Dependendo dos recursos instalados, o modelo Universal 81W é adequado não apenas para remover óleo e emulsão de peças produzidas em massa, mas também para a limpeza precisa de peças de montagem. Todas as etapas de limpeza utilizam processo de imersão e meio aquoso.
Equipamento e processo
- Processo de limpeza e secagem em uma câmara de trabalho à prova de vácuo
- A câmara de trabalho é alimentada pela frente, de formamanual ouautomática.
- Travamento automático da porta da câmara de trabalho
- Movimentos de rotação e oscilação paramelhoraro efeito de limpeza e secagem
- Filtragem de fluxo totalintegrada
- Separador de óleo integrado
- Sistema de controle Siemens S7 PLC para programação personalizada das sequências do processo
- Diagnóstico de erros via display de texto simples no painel de controle do operador
- Sistema enclausurado com portas de manutenção parafácilacesso.
Opcionais
- Terceiro tanque para enxágue ou preservação adicional
- Operação sem água residual devido à unidade de tratamento integradaAquaclean
- Lavagem por injeção de alta potência
- Unidade ultrassônica
- Secagem a vácuo
- Filtro de cartucho para limpeza precisa
- Esteira automática
- Fechamento automático da tampa do cesto
- Alternador de íons para desmineralização
Vantagens
- Design compacto e pronto para conexão
- Processo de lavagem e enxágue em etapas com ar quente e secagem a vácuo
- O processo sem água residual é possível
- As peças que entram em contato com o meio são feitas de aço inoxidável
- Design modular que permite expansão
